AS THE largest privately held printer of magazines, catalogs and other commercial products in the Western Hemisphere—and the third-largest printer, public or private, in the nation—Quad/Graphics employs more than 12,000 people worldwide in 10 core domestic printing plants, as well as operations in Poland, Argentina and Brazil. With a resumé like that, it’s no wonder that being “green” is extremely important to this mega printer.

Quad Bindery Crew Cranks Out Jobs LOMIRA, WI—In today's competitive, "must have it yesterday" stitched catalog market, speed and overall output capabilities are the keys to success. At the Quad/Graphics facility here, the production crew is setting the pace for stitching speed and output utilizing a Tempo saddlestitcher from Muller Martini. The Quad Tempo is capable of running at 20,000 cycles per hour and the crew was recently recognized with an "Excellence in Finishing" award as the highest producing saddlestitching team among Quad's arsenal of more than 100 machines. Quad/Graphics' LHT-132 team relies on its 36-pocket Tempo saddlestitcher for production output that enables Quad to

OKLAHOMA CITY—Quad/Graphics has accelerated the timetable for launching its new gravure operations, located here. "We are encouraged by growing client interest in our newest location and confident that the timing is right to pull the trigger on gravure in Oklahoma City," says Tom Quadracci, president and CEO of Quad/Graphics. Two new 108˝ Cerutti gravure presses will be installed and made production-ready in 2004 rather than in 2005, as previously announced. The two gravure presses will complement the two web offset presses that will start up this summer when the company officially opens the facility. Currently, the printer is constructing Phase I to house its initial web offset

LOMIRA, WI—Quad/Graphics has been cleared by both the U.S. Department of Labor's Occupational Safety & Health Administration (OSHA) and the Wisconsin Department of Commerce (DOC) for any responsibility in the July 12, 2002, collapse and subsequent fire at the printer's Automated Storage and Retrieval System (ASRS) in Lomira, WI. In its report, the DOC found deficiencies in the design, engineering supervision, welder qualifications and materials used by professionals and contractors hired to erect the ASRS. ASRS Building The ASRS building, which was more than 700 feet long and 100,000 square feet, was built in 2002. It had a capacity of 30,008 pallets. Six crane aisles housed

LOMIRA, WI—A collapsed automated racking system was suspected as the culprit behind the July 12 fire at Quad/Graphics' plant here that destroyed most of a 10-story warehouse and killed an outside-contracted worker. Fire investigators told the Milwaukee Journal Sentinel that the collapse of the Automated Storage and Retrieval System (ASRS) likely caused a portion of the building to collapse, sparking the blaze. Keith Freiberg, 22, an employee with Aero Building Maintenance, perished when the building collapsed upon the vehicle in which he was sitting. According to the paper, Freiberg had just finished his shift with Aero, Quad/Graphics' cleaning service. Dodge County authorities later stated that structural

BY ERIK CAGLE Quad/Graphics has installed the latest design in Ferag gathering/stitching/ trimming systems at its plant in Lomira, WI, marking the third such system installation for Quad. The new system includes six log-fed feeders, which transport signatures to a rotary gathering drum, then to a shear-cut trimmer. According to Frank Arndorfer, Quad/Graphics' vice president of finishing operations, adding the third Ferag unit bolsters the company in a number of ways. The Ferags are the workhorses on the shop floor. "We lean toward Ferag because we have an application for production that requires more of a Gatlin gun approach—high volume and relative ease of use," Arndorfer says.

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