Printing Plastics not a Slam Dunk with UV
I spent last week at a customer completing some testing on various plastic substrates with the goal of achieving the best possible result for one of its new clients. We tested everything from inks and coatings to lamp energy, settings and placement. All of which had an effect on the final outcome.
The objective is to use a sufficient amount of energy to dry the inks correctly, but not to distort the plastic so it looks like a potato chip.
You have to keep in mind that just because you have invested all that money into UV capabilities, it doesn’t give you the guarantee that you will have instantaneous success with printing on non porous substrates.
Dyne levels of the plastics along with chemistry compatibility continue to have a large effect on successful adhesion and end result. It continues to be as important as it is with conventional printing.
You will realize the end result much quicker as the sheets fall into the delivery, but if you don’t take into consideration the complexity of the project at the finishing end, the outcome could be devastating.
It's one thing to print a transparent menu for your local hotdog stand or a liquor advertisement for your local grocery store window, but it’s another matter entirely to create a packaging piece that not only scores, folds ands glues but also gets a coupon attached to the outside of the carton with a removable adhesive.
I can assure you that if the ink doesn’t stick while you’re running the job, it’s not going to get a great deal better after the fact. You have to verify the adhesion on press. You may use a UV coating to cover the sheet, but is this process giving you the feeling of a true or false adhesion? Chances are, false.
Darren has worked in the printing industry for 30 years and spent more than 12 years at two of the nation's leading high-end commercial printers: Bradley Printing in Des Plaines, IL, and Williamson Printing Corp. in Dallas, TX. During that time, he operated conventional and UV 40˝ sheetfed presses and also successfully managed a $15-million pressroom equipment transition. Darren also was Lead Press Instructor for Heidelberg, where he directed specialty equipment startups and was involved in all aspects of the printing process by teaching both instructor and pressroom employees.
In addition, he served as a troubleshooter for various printing companies in the U.S., Canada and Mexico. As operations manager for a start-up specialty folding carton company, he played a key role in achieving more than $6 million in sales within two years. Currently Darren is president of D.G. Print Solutions, a consulting firm that supports printing companies of all sizes. He specializes in growth development planning, pressroom color management and pressroom training through specialty print applications.