Bindery MattersOctober 2012
Bookmasters Adds Variable-Sized, Perfect-Bound Book Capabilities With SigmaLine
ASHLAND, OH—Bookmasters Inc. has installed a Scalable SigmaLine digital book production system from Muller Martini, which includes a SigmaBinder and SigmaTrimmer. The technology's ultra-short-run manufacturing capabilities enables the company to seamlessly produce variable-sized, perfect-bound books in-line with its new Océ JetStream 1000 inkjet press.
Bookmasters' Scalable SigmaLine system is controlled via a barcode intelligence technology that matches book block to cover in the SigmaBinder and automatically relays the final trim sizes to the SigmaTrimmer for book-to-book changeover on-the-fly. The SigmaLine significantly streamlines the production of one-off and short-run books, allowing the production of 1,000 fully variable length, width and thickness books per hour.
"With our in-line Scalable SigmaLine system, we are able to proficiently produce short-run digital books without the inefficiencies typically found when handling product in an off-line workflow," says Ray Sevin, Bookmasters' president of manufacturing services. "And, with the book integrity checks included in the system, our new touchless workflow is virtually worry-free."
WESTAT, based in Rockville, MD, is now producing its booklets, brochures and catalogs on a Duplo System 5000 collating and bookletmaking system, which it is using in conjunction with four Xerox presses. The machine was sold and installed by Duplo dealer, Coleman One.
To meet the demands of its customers in the automotive and entertainment industries, Econo Print, of Pinckney, MI, recently purchased a two-station Stahlfolder Ti 36 miniature and small-format folder from Heidelberg USA. PI